n order to further reduce energy consumption and improve production efficiency, textile machinery and equipment are gradually applying carbon fiber materials in parts and components.Carbon fiber is light in weight but has a high specific strength. It is an ideal material for lightweighting mid-to-high-end mechanical equipment. So, what parts can carbon fiber be used in?
Carbon fiber heald frame and winder core:
As looms become shuttleless, the number of revolutions increases, the width of the fabric becomes wider, and the production efficiency is significantly improved. In the water spray hole chamber, the rotation speed is 1700rpm and the width of the rod is 2m. In order to suppress the deformation of the long rod, lightweight and high-rigidity carbon fiber composite materials are used on the heald frame. The winding core of the loom bobbin winder is usually a steel tube. After the paper tube is inserted, small protrusions are generated by adding air pressure, which becomes a structure to fix the paper tube. However, the disadvantage is that it is heavy. After replacing it with a carbon fiber composite pipe, the weight is reduced a lot, and when inserted into a straight pipe, both the installation work of the loom and the manual work of removing the rolled fabric are much easier.
Shuttle and arrow shaft:
Shuttles and arrow shafts are the earliest forms of carbon fiber composite materials used in textile machinery. Each wooden shuttle stick weighs 1.2kg, while the weight of the carbon fiber rod is only 0.1kg; the frequency of the wooden shuttle is about 120-130 times/min, and the frequency of the carbon fiber composite rod can be at least doubled; the frequency of the wooden shuttle can be at least doubled; The service life of the pole is only 6 months, while the service life of the carbon fiber composite pole is as long as 6-8 years.
Carbon fiber roller:
As one of the main operating parts of textile machinery, rollers have a great influence on the overall equipment performance of textile machinery and have a direct effect on product quality and stability. Future Composites is a manufacturer specializing in the production of carbon fiber rollers in China. The carbon fiber rollers we produce are light in weight, fast, good in stiffness, small in deformation and low in energy consumption. They can solve the problems of traditional textile machine steel rollers with heavy weight and high energy consumption of equipment. .
Rollers manufactured by Future Composites have the following features:
First, it has light weight and low energy consumption, which greatly shortens startup and shutdown time. The carbon fiber roller can reduce the weight by 35-70%. Because the dead weight is smaller, the energy consumption required for machine operation is greatly reduced, the operating speed is doubled, and the production efficiency is greatly improved.
Second, it has good rigidity and allows the width to be expanded, so that the textile machinery can adapt to the needs of modern production. The lightweight of carbon fiber composite materials effectively offsets the negative impact of length extension, and the good rigidity ensures that the roller body is not easily deformed.
Third, it has a large bending modulus. When a machine failure such as instantaneous rolling of cloth occurs, it can rely on its own impact absorption capacity and produce instant elastic deformation. After the fault is eliminated, it quickly returns to its original state, reducing maintenance costs and extending the effective working time.